Rotor and bearings are the most critical components of any rotating machinery. Rotor lifetime and reliability depend, first of all, on the level of rotor vibrations. In order to meet highest requirements of reliability each step of the rotor design should be based on accurate Rotor Dynamics prediction.
Rotor dynamics is the branch of engineering that studies the lateral and torsional vibrations of rotating shafts, with the objective of predicting the rotor excessive vibrations. Rotor Dynamics is different from structural vibrations analysis because of gyroscopic moments, cross-coupled forces, critical speeds, whirling effect, etc. These difference makers are all due to the rotation of the rotor assembly.
Understanding of basic rotor dynamics phenomena and the various types of problems is absolutely mandatory when designing and developing rotor-bearing systems for various applications. Fundamental approach for Rotor Dynamics analysis generally is based on the following steps:
- Predict critical speeds.
- Determine design modifications to change critical speeds.
- Predict natural frequencies of torsional vibration.
- Predict amplitudes of synchronous vibration caused by rotor unbalance.
- Predict threshold speeds and vibration frequencies for dynamic instability.
- Determine design modifications to avoid dynamic instabilities.
- Calculate balance correction masses and locations from measured vibration data.
Another factor that determines accuracy of Rotor Dynamics calculation is rotor system simplification and the adequate modelling for rotor parts such as Impeller/disks, Sleeves, Balance pistons, Seals, Thrust collars, Couplings, Addition of Stiffening Due to Shrink Fits and Irregular Sections etc. Continue reading “Rotor Dynamics – Importance of Fundamental Understanding & Software tools”